Porsche inaugurates new paint shop in Zuffenhausen

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Photography by: Porsche AG
The new paint shop at Porsche AG in Stuttgart
The new paint shop at Porsche AG in Stuttgart Source Porsche AG
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The new paint shop at Porsche AG in Stuttgart Pre-treatment and cathodic dip coating Sealing work on the bodies is carried out Porsche 911 plus Boxster/Cayman are painted Innovative high-rotation atomisers used for paint Porsche inaugurates new paint shop in Zuffenhausen

The opening of the new paint shop marks a new milestone for Dr. Ing. h.c. F. Porsche AG, Stuttgart, in the modernization of its traditional Zuffenhausen location. The innovative plant, organized on ecological lines, was officially commissioned today in the presence of the Baden-Württemberg Minister-President Winfried Kretschmann, Lord Mayor of Stuttgart, Dr. Wolfgang Schuster, Supervisory Board Chairman, Dr. Wolfgang Porsche, accompanied by numerous guests.

Innovative high-rotation atomisers are used for painting the exterior and interior at Porsche AG’s new paint shop.

The new workshop area, which was completed on time to coincide with the beginning of production of the new Porsche 911, is where the body shells are painted inside and out in the desired color using cutting-edge technology. This takes place in a totally dust-free environment – thanks to the plant being completely enclosed. At the same time, a new electrostatic paint droplet removal system and a wet-chemical exhaust air purification plant cut solvent and particulate emissions to a minimum. That means that Porsche can dispense with the otherwise obligatory 60 meter high paint exhaust air collecting stack on the new building. What is more, the very efficient operation, with 70 per cent air recirculation, makes for especially economical energy consumption. The environmentally-friendly technology enables Porsche to undershoot the statutory limits by orders of magnitude.

“The new paint shop is typically Porsche: As is so often the case, we are pushing back the previously prevailing technological boundaries, breaking new scientific ground and pioneering inventions that subsequently serve the common good”,said Matthias Müller, Porsche AG’s Chairman of the Board of Management. But at the same time he sounded a reminder of the challenge involved in operating and maintaining over the long-term a sustainable industry in a densely populated area such as Zuffenhausen: “What Porsche is doing here is reconciling economy and ecology, creating leading-edge jobs for specialist experts, thereby bolstering this world-famous location over the long-term.”

Sealing work on the bodies is carried out in the PVC department on the ground floor of the new paint shop. Also located on this floor: paint laboratory, paint mixing room, maintenance workshop and ancillary units.

The 192 meter long and 52 meter wide paint shop building is where the body shells of the Porsche 911 and Boxster/Cayman model lines receive their anti-corrosion protection, are painted and surface-sealed in a multistage process. This is performed precisely in sync with the sports car production process as a whole. The plant makes Porsche even more efficient, increases the premium car manufacturer’s flexibility and underpins the achievement of the high quality standards the company sets itself.

In building the plant, in which approximately 200 million euro were invested, Porsche called on internationally acknowledged specialists, also located in Baden-Württemberg, renowned for its automotive industry. These include the Stuttgart-based machinery and plant engineering group Dürr AG. As the prime contractor, it equipped the paint lines with ultramodern application technology, dryers for hardening the paint as well as control and conveyor technology. Böblingen-based system supplied.

Pre-treatment and cathodic dip coating are carried out on the 2nd floor of the new Porsche paint shop.

Eisenmann provided the pre-treatment system and the cathodic dip-coating plant, together with new conveyor technology and the electrostatic paint droplet removal system.

Baden-Württemberg‘s Minister President Winfried Kretschmann paid tribute to Porsche AG’s commitment at the inaugural ceremony: “It is our goal to promote sustainability while at the same time ensuring that the domestic economy remains internationally competitive at a high technological level. Porsche is on the right track in this regard. The new paint shop complies with stringent ecological standards and is the fruit of collaboration between companies here in Baden-Württemberg. On the one hand, industry in this state is underlining its capacity for innovation. On the other hand, industry is demonstrating that high technological standards and the goal of protecting the environment are not mutually exclusive.”

Stuttgart’s Lord Mayor Dr. Wolfgang Schuster emphasized the development of the headquarters location: “The fact that Porsche is investing a lot of money in a new paint shop enhances Stuttgart as a location and is at the same time a statement of faith in Stuttgart, where the Porsche success story began. The company is already present in numerous locations throughout Stuttgart and its engagement is exemplary. As a city, we wish to support Porsche if, for example, the company is thinking about expanding its location.”

Uwe Hück, Chairman of the Group Works Council, saw long-term prospects and an additional source of motivation for the workforce: “The new paint shop is proof that co-determination in Germany works. It is precisely the top-quality craftsmanship of our colleagues that contributes to Porsche’s long-term success. They require the best tools for the job – such as this paint shop. This is how we cannot just secure jobs in Zuffenhausen but create even more of them.”


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