Porsche 918 Spyder evolution meets emotion

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Photography by: Porsche
Testing Porsche 918 Spyder Rolling Chassis Front
Testing Porsche 918 Spyder Rolling Chassis Front Source Porsche
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Testing Porsche 918 Spyder Rolling Chassis Front Testing Porsche 918 Spyder in a Rolling Chassis Porsche 918 Spyder 4.6L V8 Engine Testing Porsche 918 Spyder Rolling Chassis Side Testing of the Porsche 918 Spyder 3Q Front View Wolfgang Hatz & Porsche 918 Spyder Rolling Chassis
Testing of the Porsche 918 Spyder Close Up Testing of the Porsche 918 Spyder Side View Wolfgang Hatz and Dr. Frank Steffen Walliser

The future is taking shape: with more than half of its development time completed, the Porsche 918 Spyder is firmly on course to become the super sports car of tomorrow. As a plug-in hybrid vehicle, it logically combines a high-performance combustion engine with cutting-edge electric motors to deliver performance that is beyond extraordinary: the best of both worlds endows the 918 with the dynamics of a racing car packing more than 770 hp of power accompanied by fuel consumption, which at approximately three liters per 100 kilometers, is less than that of most modern compact cars. Moreover, Porsche is breaking yet more new ground with the technology demonstrator with spectacular solutions such as the full carbon fiber reinforced plastic (CFRP) body, fully adaptive aerodynamics, adaptive rear-axle steering and the upward-venting “top pipes” exhaust system. In the process, the 918 Spyder is offering a glimpse of what Porsche Intelligent Performance may be capable of in future.

The core of the 918 Spyder concept is the distribution of propulsive power across three power units, collaboration between which is controlled by an intelligent management system using five pre-selectable modes

The 918 Spyder has been designed as a super sports car and the legitimate successor to the Carrera GT. As such, the first goal was obvious: improving yet again on the Carrera GT’s performance. As far as is currently known, the 918 Spyder will be significantly faster both in terms of acceleration and also performance on the racing circuit: less than three seconds from zero to 100 km/h (Carrera GT: 3.9 seconds) and less than 7:22 minutes on the Nürburgring Nordschleife (Carrera GT: 7:32 minutes) is an unmistakable statement. However, the uniqueness of the 918 Spyder is best represented by the union of outstanding performance with a level of efficiency never seen before in the super sports car sector. Fuel consumption of approximately three liters per 100 kilometers and an electric range in excess of 25 kilometers are unprecedented.

From comfortable to ready to race: five modes for three motors

The core of the 918 Spyder concept is the distribution of propulsive power across three power units, collaboration between which is controlled by an intelligent management system using five pre-selectable modes. This operating strategy is a core competency of the 918 Spyder. It takes the best possible account of the different requirements between an efficiency-orientated driving profile on the one hand and maximum performance on the other. In order to make the best possible use of these different approaches, the Porsche developers defined a total of five operating modes that can be activated via a “map switch” in the steering wheel, just like in motor sports cars.

Quiet and elegant: “E-Power”

When the vehicle is started up, the “E-Power” mode is the default operating mode as long as the battery is sufficiently charged. In ideal conditions, the 918 Spyder can cover more than 25 kilometers on purely electric power. In this mode, the combustion engine is only used when needed: maximum engine power is available at a moment’s notice by means of the kick-down function. If the charge state of the battery falls below a set minimum value, the vehicle automatically switches to hybrid mode.

Efficient and comfortable: “hybrid

In “hybrid” mode, the electric motors and combustion engine work together with the focus on maximum efficiency and minimum fuel consumption. The use of the individual drive components adapts depending on the current driving situation and the desired performance. The hybrid mode is typically used for moderate, consumption-orientated driving styles, e.g. in city traffic.

Sporty and dynamic: “Sport Hybrid”

In more dynamic situations, the 918 Spyder selects the “Sport Hybrid” mode for its motors. The combustion engine is now in constant operation and provides the main propulsive force. In addition, the electric motors provide support in the form of an electric boost when the driver demands higher output, or if there is scope to optimize the operating point of the combustion engine for greater efficiency. The focus of this mode is on performance and a sporty driving style.

For fast laps: “Race Hybrid”

“Race Hybrid” is the mode for the highest possible performance and especially sporty driving style. The combustion engine is chiefly used under high load, and charges the battery when the driver is not utilizing the maximum output. The electric motors provide additional support as necessary in the form of a boost when the driver requires even more power. The electric motors are used up to the maximum power output limit in order to provide the best possible performance for the race track. In this mode, the battery charge state is not kept constant, but instead fluctuates across the entire charge range. In contrast to Sport Hybrid mode, the electric motors run at their maximum power output limits for a short time, thus ensuring better boosting. This increased output is balanced out by the combustion engine charging the battery more powerfully.

For pole position: “Hot Lap”

The “Hot Lap” button in the middle of the map switch releases the 918 Spyder’s last reserves and can only be activated in “Race Hybrid” mode. Similar to a qualification mode, this pushes the traction battery to its maximum power output limits for a few fast laps. This mode uses all of the available energy in the battery.

Main propulsion: the racing car’s eight cylinder engine

The main source of propulsion for the 918 Spyder is the 4.6-liter, eight cylinder engine delivering more than 570 hp of power, which was directly derived from the power unit in the successful RS Spyder and explains why it delivers engine speeds of up to 9,000 rpm

The main source of propulsion is the 4.6-liter, eight cylinder engine delivering more than 570 hp of power, which was directly derived from the power unit in the successful RS Spyder and explains why it delivers engine speeds of up to 9,000 rpm. Like the RS Spyder’s racing engine, the 918 Spyder power unit features dry-sump lubrication with a separate oil tank and oil extraction. In order to save weight, the four extraction pumps are made of plastic. Further extensive lightweight design measures resulted in, for example, titanium connecting rods, thin-wall, low-pressure casting on the crank case and the cylinder heads, a high-strength, light-weight steel crankshaft and the extremely thin-walled, alloy steel exhaust system. The result of the weight and performance optimizations is a power output per liter of approx. 125 hp/l, which is significantly higher than that of the Carrera GT (106 hp/l) and outstanding for a naturally aspirated engine.

Unique racing car construction heritage: Top Pipes

It isn’t just this engine’s performance but also the sound it makes that stokes the emotionality of the 918 Spyder. This is attributable first and foremost to the so-called top pipes: the tail ­pipes terminate in the upper part of the rear end immediately above the engine. No other production vehicle exhibits this solution. The top pipes’ greatest benefit are the extremely short distances, as the hot exhaust gases are evacuated by the shortest, direct route and the exhaust gas back pressure remains low. This design requires a new, thermodynamic air channeling concept: With the HSI engine, the hot side is located inside in the cylinder V, the intake tracts are outside. There’s a further benefit: the engine compartment remains cooler.

This is especially beneficial to the lithium-ion hybrid battery, as it provides optimum performance at temperatures between 20 and 40 degrees Celsius. As such, less energy needs to be used for active cooling of the battery.

In parallel in the drive line: hybrid module

The V8 engine is coupled to the hybrid module, the 918 Spyder being designed as a parallel hybrid like Porsche’s current hybrid models. Essentially, the hybrid module comprises a 90 kW electric motor and a decoupler acting as the connection with the combustion engine. As a result of the parallel hybrid configuration, the 918 Spyder can be powered at the rear axle both individually by the combustion engine or electric motor or via both drives jointly. As is typical for a Porsche super sports car, the power pack in the 918 Spyder has been placed in front of the rear axle, and does not have any direct mechanical connection to the front axle.

Upside down for low centre of gravity: Doppelkupplungsgetriebe (PDK)

A seven-speed Doppelkupplungsgetriebe (PDK) transmission takes care of power transmission to the rear axle. The high-performance transmission based on the PDK in the 911 Turbo has undergone a complete overhaul for the 918 Spyder and was further optimized for high performance. In order to ensure that the installation position and thus the centre of gravity of the entire vehicle were kept low, the gear unit was turned “on its head”, by rotating it 180 degrees about its longitudinal axis, in contrast to the mid-engine, two-seater Boxster, for example. If no propulsive power is required on the rear axle, the two motors can be decoupled by opening the decoupler and PDK clutches. This is what is behind the Porsche hybrid drive’s trademark “coasting” with the combustion engine switched off.

Independent all-wheel drive: front axle with electric motor

On the front axle there is another, independent electric motor with an output of approximately 80 kW. The front electric drive unit drives the wheels via a fixed ratio. A decoupler ensures that the electric motor can be decoupled at high speeds to prevent the motor from over-revving. The drive torque is independently controlled for each axle. This makes for a very responsive all-wheel function, offering great potential for traction and driving dynamics.

Lithium-ion battery with plug-in charging system

The electric energy for the electric motors is stored by a liquid-cooled lithium-ion battery comprising 312 individual cells with an energy content of approximately seven kilowatt hours. The battery of the 918 Spyder has a performance-orientated design in terms of both power charging and output in order to fulfill the performance requirements of the electric motor. The power capacity and the operating life of the lithium-ion traction battery are dependent on several factors, including thermal conditions. That is why the 918 Spyder’s battery is liquid-cooled by a dedicated cooling circuit.

To supply it with energy, Porsche developed a new system with a plug-in charging inter face and multiplied recuperation potential. The plug-in interface in the B-column on the front passenger side enables the storage battery to be connected directly with the home mains supply and charged. The charging interface is standardized for the country of purchase. The charger is located close to the traction battery. It converts the alternating current of the mains supply into direct current with a maximum charge output of 3.6 kW. For example, using the charging cable supplied with it, the battery can be charged within four hours from a ten ampere rated, fused power socket on the German 230 Volt mains supply. A compact charging station is also supplied as standard with the 918 Spyder. This can be installed permanently in the driver’s garage. It permits rapid and convenient charging within approximately two hours, irrespective of regional conditions.

Energy recuperation trebled: recuperation

In order to convert the kinetic energy of the vehicle into electric current when braking significantly more effectively than today, Porsche’s developers created a new generation of the recuperation system. A modern-day Porsche hybrid recovers braking energy up to a deceleration of 0.15 g. That corresponds to a braking maneuver in which the driver applies approximately 1.5 kilograms of pedal force. The 918 Spyder can recover up to 0.5 g, equating to eleven kilograms of pedal force – that is more than three times the amount of energy. The 918 Spyder can brake using both electric motors and thus recuperate energy for the traction battery. The super sports car features a ceramic braking system (PCCB) as standard.

Carbon fiber reinforced plastic (CFRP) monocoque promotes lightweight design with low centre of gravity

Despite, or rather because of the heavy components in the electric motor, the 918 Spyder is a model of lightweight design. The load-bearing structure of its body comprises a monocoque with a unit carrier, both of them made of carbon fiber reinforced plastic (CFRP). This concept has a critical part to play in the curb weight of less than 1,700 kilograms, an outstandingly low value for a hybrid vehicle in this performance class. A system of adjustable aerodynamic elements ensures unique, fully adaptive aerodynamics that automatically reconcile optimal efficiency and maximum downforce.

The drivetrain components and all components weighing more than 50 kilograms are located as low down and as centrally as possible within the vehicle. The result is a slightly rear end biased axle load distribution of 57 per cent on the rear axle and 43 per cent on the front axle, combined with an extremely low centre of gravity, ideal for driving dynamics. The central and low position of the traction battery directly behind the driver not only supports the concentration of masses and the lowering of the centre of gravity; it also provides the best temperature conditions for optimum battery functioning.

Chassis with racing car genes and rear-axle steering

The Porsche 918 Spyder’s multi-link chassis is inspired by racing car construction, complemented by additional systems such as the adaptive shock-absorber system PASM and rear-axle steering

The Porsche 918 Spyder’s multi-link chassis is inspired by racing car construction, complemented by additional systems such as the adaptive shock-absorber system PASM and rear-axle steering. Basically, this comprises an electro-mechanical adjustment system on each rear wheel. The adjustment is speed-sensitive and executes steering angles of a few degrees in each direction. The rear axle can therefore be steered in the same direction or the opposite direction to the front wheels. At low speeds, the system steers the rear wheels in the opposite direction to the front wheels. This makes cornering even more direct, faster and more precise, and reduces the turning circle. At higher speeds, the system steers the rear wheels in the same direction as the front wheels. This minimizes the “pushing” of the vehicle’s rear end when changing lanes quickly. The result is very secure and stable handling.

A new super sports car for a new decade

The 918 Spyder continues the super sports car line in Porsche history; as technology demonstrators, the driving force behind emotion and evolution alike and the ultimate sports cars of their decade: the Carrera GTS, the first Porsche Turbo, the 959, the 911 GT1, the Carrera GT. More than any of its predecessors, the 918 Spyder is providing a critical impetus to developing the technologies for future vehicle concepts.

Specifications of the Porsche 918 Spyder*

Body:  Two-seater Spyder; carbon fibre reinforced plastics (CFRP) monocoque interlocked with CFRP unit carrier; two-piece Targa roof; fixed roll-over protection system. 

Drivetrain:  Parallel full hybrid; 4.6-litre V8 mid-engine with dry-sump lubrication; hybrid module with electric motor and decoupler; electric motor with decoupler and gear unit on front axle; auto start/stop function; electrical system recuperation; four cooling circuits for motors, transmission and battery; thermal management. 

Engine Power:  570 hp (V8 engine) 90 kW (hybrid module on rear axle) 80 kW (electric motor on front axle) 770 hp (combined) 

Max. Torque:  >  750 Nm (combined) 

Maximum Revs:  9,000 rpm 

Power Output per Liter:  ~  125 hp/l (V8 engine) 

Power transmission:Combustion engine with hybrid module and transmission bolted together to form a single drive unit; seven-speed Doppelkupplungsgetriebe (PDK); rear-wheel drive; electric motor in the front with gear unit for driving the front wheels; five pre-selectable operating modes for optimum coordination of all drive units. 

Suspension:  Double-wishbone front axle; optional electro-pneumatic lift system on front axle; electro-mechanical power steering; multi-link rear axle with adaptive electro-mechanical system for individual rear wheel steering; electronically controlled twin-tube gas-pressure dampers in the front and rear with Porsche Active Suspension Management (PASM).

* Provisional specifications

Brake system:  High-performance hybrid brake system with adaptive recuperation; ceramic brake discs (PCCB). 

Weights:Curb weight, DIN  < 1,700 kg 

Dimensions:Length Width Height Wheelbase Luggage compartment capacity, VDA  4,643 mm 1,940 mm 1,167 mm 2,730 mm ~ 100 l 

Energy supply:Lithium-ion battery with 6.8 kWh capacity (BOL nominal), 202 kW maximum power and mains-compatible plug-in charger. 

Performance:Top speed purely electric  > 325 km/h > 150 km/h 

Acceleration:0 – 100 km/h  < 3.0 s 

0 – 200 km/h  < 9.0 s 

0 – 300 km/h  < 27.0 s 

Consumption (NEDC):  Total  ~ 3.0 l/100 km 

CO2 emissions:  Total  ~ 70 g/km 

Range:  Purely electric  > 25 km 

Comments

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